Expanded Microspheres (Exp Series)

Petra Expanded Microspheres (EXP Series) are lightweight inorganic mineral microspheres specially designed for advanced industrial applications. These microspheres offer low density, excellent thermal insulation, high thermal stability, and good flowability, making them ideal for reducing overall formulation weight while maintaining product performance.

Manufactured using advanced expansion technology, Petra EXP Microspheres feature a closed-cell structure that provides durability, dimensional stability, and improved material efficiency. They are widely used in construction chemicals, dry-mix mortars, coatings, polymer systems, lightweight composites, insulation materials, and industrial fillers.

These premium lightweight fillers help improve workability, enhance insulation performance, reduce material consumption, and optimize processing across various industrial applications.

Properties of Petra Expanded Microspheres:

Appearance: White lightweight powder, excellent flowability

Under the Microscope: Closed-cell expanded cellular microspheres

Bulk Density: 0.11 ~ 0.42 g/cm³

Particle Size: 0 – 850 microns

Thermal Conductivity: Low

Moisture: Less than 0.5%

Chemical Nature: Inert and non-reactive

Flammability: Non-combustible

Melting Point: 1260 ~ 1340°C

Brightness: High and consistent whiteness

Petra Expanded Microspheres can readily be blended into various industrial compounds and formulations, making them adaptable to a wide variety of production processes including dry-mix blending, spraying, casting, coating, compounding, and lightweight formulation systems.

UNIQUE CHARACTERISTICS OF PETRA EXPANDED MICROSPHERES

Lightweight Performance: Ultra-low bulk density helps reduce the overall weight of formulations and finished products.

Excellent Thermal Insulation: Closed-cell structure provides low thermal conductivity, making it ideal for insulation applications.

High Volume Efficiency: Improves formulation volume and lightweight performance without affecting processing efficiency.

Better Workability: Enhances flowability, spreadability, sanding, and application properties during manufacturing and use.

Reduced Shrinkage & Cracking: Helps improve dimensional stability and surface consistency in finished products.

Chemical Stability: Chemically inert and compatible with cement, gypsum, lime, resin, and polymer systems.

Improved Acoustic Insulation: Internal air pockets help provide sound dampening and acoustic insulation properties.

Eco-Friendly Solution: Supports lightweight and energy-efficient formulations while reducing raw material consumption.

Wide Industrial Compatibility: Suitable for dry-mix mortars, plasters, putties, coatings, lightweight fillers, polymers, composites, and insulation materials.

Easy Processing: Can be blended into various systems through dry mixing, spraying, casting, coating, and compounding processes.

GRADES WE OFFER

Petra Expanded Microspheres (EXP Series) are lightweight expanded mineral microspheres specially engineered to provide excellent thermal insulation, low bulk density, superior flowability, and enhanced formulation efficiency. These advanced microspheres are widely used in lightweight construction materials, coatings, dry-mix mortars, insulation systems, polymer compounds, and industrial filler applications where weight reduction and performance optimization are essential.

PETRA EXP SERIES GRADES
TYPE COLOR BULK DENSITY (G/CM³) PARTICLE SIZE D95% (µM) MOISTURE (%) SINKERS (%) LOSS ON IGNITION (%) REACTIVITY FLAMMABILITY
PETRA FILLIT EXP-150 WHITE 0.36–0.42 0–150 < 0.5 < 30 2–5 INERT / VERY LOW REACTIVITY NON-COMBUSTIBLE
PETRA FILLIT EXP-250 WHITE 0.22–0.26 0–250 < 0.5 < 8 2–5 INERT / VERY LOW REACTIVITY NON-COMBUSTIBLE
PETRA FILLIT EXP-300 WHITE 0.23–0.28 0–300 < 0.5 < 8 2–5 INERT / VERY LOW REACTIVITY NON-COMBUSTIBLE
PETRA FILLIT EXP-500 WHITE 0.20–0.26 0–500 < 0.5 < 7 2–5 INERT / VERY LOW REACTIVITY NON-COMBUSTIBLE
PETRA FILLIT EXP-600 WHITE 0.12–0.16 0–600 < 0.5 < 5 2–5 INERT / VERY LOW REACTIVITY NON-COMBUSTIBLE
PETRA FILLIT EXP-850 WHITE 0.11–0.15 0–850 < 0.5 < 0.5 2–5 INERT / VERY LOW REACTIVITY NON-COMBUSTIBLE
Chemical Composition
PARAMETER RANGE (%)
SIO₂ 68–78
AL₂O₃ 10–13
NA₂O 1.0–5.0
K₂O 1.0–5.0
CAO 0.2–1.0
FE₂O₃ 0.5–1.0
APPLICATIONS OF PETRA EXPANDED MICROSPHERES (EXP SERIES)

Petra Expanded Microspheres are lightweight mineral fillers widely used in construction, coatings, polymers, insulation, and industrial formulations. Their low density, thermal insulation, smooth flowability, and dimensional stability help improve product performance while reducing overall weight and material consumption.

APPLICATIONS IN CONSTRUCTION MATERIALS

Petra EXP Series is commonly used in lightweight construction products because of its excellent insulation and compatibility with cement-based systems.

Benefits:
  • Reduces dead load in buildings
  • Improves thermal insulation
  • Enhances workability and smooth finishing
  • Reduces shrinkage and cracking
  • Improves formulation yield
Common Applications:
  • Wall putty
  • Gypsum plaster
  • Dry-mix mortar
  • Lightweight concrete
  • Insulation panels

Suggested Grades: Petra FILLIT EXP-150, EXP-250, EXP-300

APPLICATIONS IN PAINTS & COATINGS

Petra Microspheres improve coating performance by reducing density and improving insulation properties.

Benefits:
  • Improves spreadability and smooth finish
  • High fluidity
  • Enhances heat resistance
  • Reduces cracking and shrinkage
  • Improves suspension stability
Common Applications:
  • Exterior wall coatings
  • Roof insulation coatings
  • Industrial coatings
  • Waterproof coatings

Suggested Grades: Petra FILLIT EXP-150, EXP-250 ,EXP-500

APPLICATIONS IN POLYMER & COMPOSITE SYSTEMS

Petra EXP Series helps manufacture lightweight polymer products with better stability and processing performance.

Benefits:
  • Reduces product weight
  • Improves dimensional stability
  • Enhances thermal insulation
  • Improves flow and processing
Common Applications:
  • PVC compounds
  • FRP products
  • Injection molded parts
  • Decorative panels

Suggested Grades: Petra FILLIT EXP-250, EXP-300, EXP-600,EXP-500

APPLICATIONS IN INSULATION MATERIALS

The low thermal conductivity and closed-cell structure make Petra Microspheres suitable for thermal and acoustic insulation systems.

Benefits:
  • Excellent thermal insulation
  • Reduces heat transfer
  • Improves energy efficiency
  • Moisture resistant and stable
Common Applications:
  • Insulation boards
  • Heat-resistant panels
  • Acoustic insulation products
  • Industrial insulation systems

Suggested Grades: Petra FILLIT EXP-600, EXP-850,EXP-500

APPLICATIONS IN LIGHTWEIGHT FILLER SYSTEMS

Petra Expanded Microspheres act as advanced lightweight fillers for industrial formulations.

Benefits:
  • Ultra-lightweight performance
  • Improves mixing and flowability
  • Reduces material usage
  • Enhances formulation consistency
Common Applications:
  • Industrial fillers
  • Lightweight compounds
  • Decorative products
  • Cementitious formulations

Suggested Grades: Petra FILLIT EXP-300, EXP-600, EXP-850

BENEFITS OF PETRA EXPANDED MICROSPHERES

1. Lightweight Structure Helps reduce product weight and improves handling and transportation efficiency.

2. Thermal Insulation Provides excellent heat resistance and energy-saving performance.

3. Better Workability Improves flow, reduces cracking, and enhances finished product quality.

COMPREHENSIVE OVERVIEW

Petra Expanded Microspheres (EXP Series) are advanced lightweight mineral microspheres specially developed for industrial applications requiring low density, thermal insulation, and improved formulation performance. These microspheres are widely used in construction chemicals, paints and coatings, polymer compounds, insulation materials, and lightweight filler systems.

Their closed-cell structure, low bulk density, and excellent flowability help manufacturers reduce product weight, improve workability, and enhance overall product quality. Petra EXP Series also provides better thermal resistance, dimensional stability, and cost efficiency, making it an ideal solution for modern lightweight industrial applications.

WHY CHOOSE PETRA EXPANDED MICROSPHERES?

Petra Expanded Microspheres offer superior lightweight performance with excellent thermal insulation and formulation efficiency. Their ultra-low density helps reduce overall material weight while improving coverage and yield.

The smooth flowability and stable structure enhance processing performance and reduce shrinkage and cracking in finished products. Petra EXP Series is chemically stable, moisture resistant, and compatible with a wide range of industrial systems including construction materials, coatings, polymers, and insulation products. These microspheres help manufacturers achieve high-performance, energy-efficient, and cost-effective production solutions.

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